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27-2-2016 XB charging issues diagnoses

30-4-2016 - What did we do today: 27-2-2016 XB charging issues diagnoses ( 03-07 & 08-10 model years )

the connector 77 repair kit, for the regulator connector https://www.twinmotorcycles.nl/webshop/artikel.asp?guid=YXHFSC&aid=2600&cid=0&s=Y1312.02A8&a&aname=Buell_XB_Voltage_regulator_service_kit_ — bij Twin Motorcycles Buell Support forever.

we already marked the black wires comming from the regulator — bij Twin Motorcycles Buell Support forever.

cut the wire ends and crimp the new terminals on — bij Twin Motorcycles Buell Support forever.

plug theme in the connectors

and easy fix.. charging like never before... 14,3 volts idle — bij Twin Motorcycles Buell Support forever.

pulley covers back on and chin spoiler back on , and bike is ready to go — bij Twin Motorcycles Buell Support forever.

XB9r with allot off km done, last year we diagnosed the crank bearing had failed... customer repaired this him self , but asked us to do the final checks before startup — bij Twin Motorcycles Buell Support forever.

 

so first things, clutch cable was not yet connected, to the lever, and fill gearbox oil — bij Twin Motorcycles Buell Support forever.

 

 

outer cable adjuster turned loose for adjustment on the mechanisme — bij Twin Motorcycles Buell Support forever.

so we can hook the cable in the lever — bij Twin Motorcycles Buell Support forever.

mnnn... funny way to route the gearbox breather hose, will reroute this to the top — bij Twin Motorcycles Buell Support forever.

customer told me he had rinsed the oil system and swing arm... i know better to check this as the bearing debris is very hard to clean from the swingarm , to my surprice some cleaning fluid still cam out the oil tank — bij Twin Motorcycles Buell Support forever.

and the did not bother to clean the drain plug — bij Twin Motorcycles Buell Support forever.