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20-12-2018 XB9SX service + fuel pump fix , EBR

19-6-2019 - What did we do today: Buell XB9SX service + fuel pump fix, EBR 1190 last things

new owner.. and has done some km this year with here new bike.. so time to give the bike a big inspection — at Twin Motorcycles Buell Support forever.

low level fuel light point off attention.. even when full— at Twin Motorcycles Buell Support forever.

as we need to take out the fuel pump , i remove the left foot peg bracket — at Twin Motorcycles Buell Support forever.

while she is warming up to drain the oil , checking the battery

old model side stand pin.. check please

this one is loose , and will work it's way out left like this

threads are ok.. so will give it a clean and put some red loctite on

drain plugs back in

gearbox oil in and adjusting the clutch mechanisme

engine oil in the swingarm

loosening the rear axle — at Twin Motorcycles Buell Support forever.

old oil filter of and primed and wet the seal on the new filter before mounting

checking the primairy chain tension.. take 3 points to check and adjust to the tightest

shift lever bolts are still tight .. give the lever a rattle you feel if screws are loose

front spark plug from below

cleaned the side stand pin and side stand.. redloctite on the threads

side stand mouned back , and pulling the spring in place

checking rear wheel... bearing perfect ( replaced theme this summer )

but the belt is starting to show cracks

mnnn

always a hard call to make, advising and contacting the customer.. this belt is a gamble how long it stil lasts

anyway .. engine supported and losening the swing arm pich bolt

losening the axle — at Twin Motorcycles Buell Support forever.

and just pull it out a little so the swingarm can be pulled aside — at Twin Motorcycles Buell Support forever.

loosening the schock bolt — at Twin Motorcycles Buell Support forever.

now first to drain the left over fuel — at Twin Motorcycles Buell Support forever.

using the diagnostic software to prime the pump , but you can easy give the pump a ground signal so the pump starts to run — at Twin Motorcycles Buell Support forever.

connector loose — at Twin Motorcycles Buell Support forever.

and fuel line of — at Twin Motorcycles Buell Support forever.

unscrewing the allen bolts — at Twin Motorcycles Buell Support forever.

using one allen screw in the center to use this as lever point — at Twin Motorcycles Buell Support forever.

a little wiggle and the pump come out, note some fuel will leak — at Twin Motorcycles Buell Support forever.

the fuel pump in all its glory — at Twin Motorcycles Buell Support forever.

wel know issue .. rubbing wires inside , fix this — atTwin Motorcycles Buell Support forever.

some heat shrink hose will do perfect to give these wires protection — at Twin Motorcycles Buell Support forever.

low level sensor , to much work to leave it in, as they fail often .. so replace this one to — at Twin Motorcycles Buell Support forever.

you see the old o-rings already gettig swolen .. replace these.. when swollen about impossible to mount it — at Twin Motorcycles Buell Support forever.

new o-rings and little mounting grease on these to protect during mounting — at Twin Motorcycles Buell Support forever.

pulling the pump in evenly with the allen screws — at Twin Motorcycles Buell Support forever.

little neverseas on the shock bolt — at Twin Motorcycles Buell Support forever.

and swing arm axle in.. can be fidely to put this one in — at Twin Motorcycles Buell Support forever.

setting the swingarm axle to tq — at Twin Motorcycles Buell Support forever.

and tighten the pinch bolt — at Twin Motorcycles Buell Support forever.

swing arm brace of , to mount the new belt — atTwin Motorcycles Buell Support forever.

yep good call .. to replace it — at Twin Motorcycles Buell Support forever.

brace back on — at Twin Motorcycles Buell Support forever.

and tighen the rear wheel — at Twin Motorcycles Buell Support forever.

rear sparkplug.. bending the connector back in shape — at Twin Motorcycles Buell Support forever.

and new plug in — at Twin Motorcycles Buell Support forever.

i noticed the tps sensor loom was not ziptied to the fuel rail.. so i'doing this now.. less vibration in the sensor wire connection, makes theme live longer — at Twin Motorcycles Buell Support forever.

time to swap teh bike around — at Twin Motorcycles Buell Support forever.

and check the front end — at Twin Motorcycles Buell Support forever.

wheel bearings , perfect — at Twin Motorcycles Buell Support forever.

removing the legs — at Twin Motorcycles Buell Support forever.

protect and clean the cap nuts .. to put some electro isolation tape on — at Twin Motorcycles Buell Support forever.

will leave the nuts in uch nicer condition — at Twin Motorcycles Buell Support forever.

fork oil changes and leg back in, check the wires are not pinching to the handle bar — at Twin Motorcycles Buell Support forever.

one down , one to go — at Twin Motorcycles Buell Support forever.

wheel back in — at Twin Motorcycles Buell Support forever.

loctite the caliper bolts — at Twin Motorcycles Buell Support forever.

and set these to 50 Nm — at Twin Motorcycles Buell Support forever.

little repair in the rivet nuts , to pull it tighter , as it turned with the screw — at Twin Motorcycles Buell Support forever.

changing the brake fluid — at Twin Motorcycles Buell Support forever.

fuel back in.. the translucent cover is virgin like.. so i mount this as last... fuel drops will mark the cover — at Twin Motorcycles Buell Support forever.

use the spacers and foam rings for the translucent body parts , spacer and foam ring from below — atTwin Motorcycles Buell Support forever.

screw and other foam ring to mount it — at Twin Motorcycles Buell Support forever.

checking.. take about 15-20 seconds for the low level circuit to react — at Twin Motorcycles Buell Support forever.

:-) works nice... no warm up — at Twin Motorcycles Buell Support forever.

and setting oil level .. i put in a little to much ;-) — atTwin Motorcycles Buell Support forever.

vrooam .. the ebr thunder is alive .. heating up and system check / oil level check — at Twin Motorcycles Buell Support forever.

mounting the flush indicators — at Twin Motorcycles Buell Support forever.

checking the chain tension.. i remove the tracktion control rear wheel sensor — at Twin Motorcycles Buell Support forever.

and the shark fin left side , so my paddock stand fits— at Twin Motorcycles Buell Support forever.

lubing and checking the tension — at Twin Motorcycles Buell Support forever.

adjusting the clipon position .. and she is ready .. finaly — at Twin Motorcycles Buell Support forever.