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27-1-2017 Custom xb wire harness, heated grips uly

2-2-2017 - What did we do today: 27-1-2017 Custom Buell XB12 wire harness, heated grips XB12X

with a new flange, the intake can be put back on — bij Twin Motorcycles Buell Support forever.

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very easy with the frame lifted :-) — bij Twin Motorcycles Buell Support forever.

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lowering the frame just a bit to connect the startermotor cable — bij Twin Motorcycles Buell Support forever.

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speed sensor connector ( lock is on the back side ) connected and screw back in — bij Twin Motorcycles Buell Support forever.

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lining up the rear mount to put the bolt back on — bij Twin Motorcycles Buell Support forever.

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now first the front wheel back in so it lands on its feet — bij Twin Motorcycles Buell Support forever.

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front in, engine still down — bij Twin Motorcycles Buell Support forever.

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cable harness guide need to be reused, — bij Twin Motorcycles Buell Support forever.

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routing the head sensor, rear o2 and manifold wires in the guide so the will not rub — bij Twin Motorcycles Buell Support forever.

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and engine back up — bij Twin Motorcycles Buell Support forever.

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set to 66Nm — bij Twin Motorcycles Buell Support forever.

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with the engine in place also re tighten the rear mount bolt to 66 Nm — bij Twin Motorcycles Buell Support forever.

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breather oil line back in the cover — bij Twin Motorcycles Buell Support forever.

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and mount the oil line support — bij Twin Motorcycles Buell Support forever.

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ziptie the gearbox breather hose away from the header — bij Twin Motorcycles Buell Support forever.

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and rear tierod with some red loctite back on — bij Twin Motorcycles Buell Support forever.

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needed to cut the protective rubber for the battery cable, feeding this thought the swingarm ( battery is inside the swing arm ) — bij Twin Motorcycles Buell Support forever.

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shcok back on for now, fan still out so we can still ad cables iff needed tough the frame opening — bijTwin Motorcycles Buell Support forever.

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now the fun starts... stripping the wire loom — bij Twin Motorcycles Buell Support forever.

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and removing all that is not needed... like exhaust solinoid wiring — bij Twin Motorcycles Buell Support forever.

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press the white tab to unlock the connenctor — bij Twin Motorcycles Buell Support forever.

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and you can pull out the wires — bij Twin Motorcycles Buell Support forever.

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how many grounds to the ecm ... allot — bij Twin Motorcycles Buell Support forever.

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halfway in the wire harness ( normaly wrapped ) some off the pain spots , all grounds bundled to getter.. important with problems to check all the ground pins in the ecm , don't asume when you have ground on 1 wire , you have it on all wires — bij Twin Motorcycles Buell Support forever.

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TQ hammer back on — bij Twin Motorcycles Buell Support forever.

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freed the tension in the connection before tightening the clamp — bij Twin Motorcycles Buell Support forever.

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front side dash wireing is useless , as all switches and original speedo is non standard , but i will try to keep the most off the original wiring — bij Twin Motorcycles Buell Support forever.

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but some things can be removed. like the clutch switch... as we can also disable this — bij Twin Motorcycles Buell Support forever.

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horn wires out, slowly thining the loom — bij Twin Motorcycles Buell Support forever.

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removed it from the connector — bij Twin Motorcycles Buell Support forever.

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same for the head light.. i need to make a seperate ground anyway, so this one can be removed — bij Twin Motorcycles Buell Support forever.

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as is the power out let at the front — bij Twin Motorcycles Buell Support forever.

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no to break down the old fabricobbled wire harness— bij Twin Motorcycles Buell Support forever.

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problem waiting to happen over time, wire ends tinned.. and than use crimp connectors... a big nono.. i could pull this out with out much effort — bij Twin Motorcycles Buell Support forever.

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the LED's in the left scoop where permanent fixed to the wire harness, some times it is very handy if you can remove this scoop.. so cables cut open and watter tight connector in place — bij Twin Motorcycles Buell Support forever.

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the Motogadget scroll button was also hard wired to the bike... so also connector , this is only gound signal — bij Twin Motorcycles Buell Support forever.

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hardcore Uly... right hand heated grip was no longer working.. at freezing temp very nice if this works — bij Twin Motorcycles Buell Support forever.

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the connectors are behind the fly screen, — bij Twin Motorcycles Buell Support forever.

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the oem heated grips are mounted the same as stock , so just 2 screws and you can remove the grip — bij Twin Motorcycles Buell Support forever.

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feeding the cable under the dash — bij Twin Motorcycles Buell Support forever.

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and ziptie it to the switch in a way when you open the trottle it douse not snag — bij Twin Motorcycles Buell Support forever.

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